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Manufacturing
Production – End-to-End Capacity in Corrugated & Offset Boxes
Corrugated (B/C/E/EB) and offset-laminated/folding carton boxes under one roof from design to shipment. Fast sampling, color management, and on-time delivery across Turkey.
Production Process
Brief & Design
Product and logistics requirements are collected; construction based on internal dimensions is determined, and a CAD dieline is prepared.
Sample & Approval
The prototype is validated with cutting/print proof; if necessary, drop and stacking tests are conducted.
Material Planning
Selection of flute and grammage; FSC®/recycled fiber ratio is planned according to request.
Printing & Lamination
Flexo (1–4 colors) or offset + lamination/film; color management CMYK + Pantone.
Die-Cutting & Gluing
Automatic die-cutting, 4/6-point and auto-lock bottom gluing; stitching if required.
Packing & Shipment
Palletizing, stretch wrap, and labeling; nationwide shipping in Turkey, with pallet layout planning if requested.
Machine Park & Capacity
| Station | Technical Feature | Capacity/Format* | Note |
|---|---|---|---|
| Corrugator / Microflute | E/B/C • EB/BC (double wall) | 1.5–7 mm | Flexo print integration |
| Offset Printing & Lamination | CMYK + Pantone • Lamination/Varnish | Microflute E/F laminated | Photo-quality graphics |
| Die-Cutting (Flat/Rotary) | Cut/Crease • Window openings | ~100×140 cm (max) | Quick die change |
| Gluing | Tuck-end • 4/6-point • Auto-lock bottom | High-speed line | Shelf tray solutions |
| Inner Fitments | Separator/insert production | Carton/corrugated/honeycomb | Product-specific die-cut |
| Quality & Testing | ECT/BCT • Color measurement | Sample/validation | Traceability (lot) |
* Values vary by project; finalized at the quotation stage.
Quality Management & Color Consistency
- Pre-press digital proof and start-of-production approval
- CMYK + Pantone color management with periodic measurements
- ECT/BCT and drop tests (reports available upon request)
- Batch-level traceability and record-keeping
Certificates & Compliance
Compliance with ISO 9001/14001, FSC® (if applicable), and legal requirements. Display certificate badges here.
Contribution to in-plant recovery processes with a licensed paper collection infrastructure.
Sustainable Production
- 100% recyclable paper-based packaging
- Water-based ink/varnish options
- Cut optimization for waste reduction
- Local sourcing and efficient logistics planning
Integration with Licensed Collection
With our licensed paper collection infrastructure, production offcuts are directed to recycling; a recycling report (on request) can be shared with customers.